Plant Explosions & Injuries

Plant & Industrial Explosion Lawyers

No one should have to go to work and suffer preventable injuries. No family should have to send their hard-working loved one to work for the last time because an employer failed to do its job.

If you were injured or a family member was killed in aĀ plant explosion, you need trained attorneys to help you recover the compensation you deserve.

Rob Ammons knows how to get you compensation for your losses. Rob Ammons’ $82.5 Million Dollar Verdict is one of the largest explosion recoveries in Texas history and is included in the Texas Verdict Hall of Fame.Ā  Rob Ammons has helped clients in more than 450 cases recover over $1 Million Dollars. Rob Ammons has helped his clients recover over $2 Billion Dollars in total.

At The Ammons Law Firm, we cannot change what has happened to you and your family, but we can hold those responsible accountable for your losses. Our no-cost unless-we-win guarantee makes sure that you and your family are never charged a dime unless the wrongdoers are held accountable, and you receive compensation for your loss. Call us now for a free consultation.

If you or a loved one were injured or killed in a plant explosion, call our plant explosion attorneys today for a free consultation. Our law firm represents families across the nation.

Our plant explosion & injury law firm is prepared to fight for you. Call us at (281) 801-5617 or contact us online to get started with a free consultation.

Different Types of Cases Our Explosion Lawyers Handle

Oil Refinery Explosion

An oil refinery is a complex industrial facility tasked with the transformation of crude oil into a spectrum of valuable petroleum products, including gasoline, diesel, and various heating oils. These refineries play a crucial role in the downstream segment of the oil and gas industry, refining the raw material extracted upstream into usable forms for consumers and businesses. Through processes such as distillation, cracking, and reforming, crude oil undergoes chemical and physical changes to yield products meeting specific market demands, thus contributing to energy supply and economic activity.

Despite rigorous safety protocols and technological advancements, oil refinery explosions can occur due to a variety of factors. Common triggers include safety violations, human error, and inadequate maintenance practices. Defective equipment or components can also pose significant risks, as can the improper storage or handling of chemicals within the refinery’s operations. These explosions not only pose immediate dangers to personnel and nearby communities but can also result in severe environmental damage and economic disruption, highlighting the critical importance of stringent safety measures and ongoing risk mitigation efforts within the oil refining industry.

Natural Gas Plant Explosion

A natural gas processing plant serves as a crucial facility in the energy industry, tasked with purifying raw natural gas to meet quality standards required for transportation through pipelines. These plants play a pivotal role in separating impurities, non-methane hydrocarbons, and fluids from the natural gas stream, producing what is commonly referred to as ‘pipeline quality’ dry natural gas. Additionally, these plants recover valuable natural gas liquids (NGLs) such as ethane, propane, and butane, which have diverse industrial applications including fuel, raw material for petrochemicals, and enhancing oil recovery in wells. The process of natural gas processing involves several intricate steps aimed at ensuring the purity and composition of the gas meet the stringent requirements set forth by major transportation pipelines.

Despite stringent safety measures and technological advancements, natural gas processing plants can face the risk of explosions due to various factors. Common causes include equipment failures, such as valves or compressors malfunctioning, which can lead to the release of flammable gases. Human error, inadequate maintenance practices, or improper handling of hazardous materials can also contribute to the potential for explosions. Moreover, the presence of combustible gases and vapors within the plant poses inherent risks, requiring strict adherence to safety protocols and continual monitoring to mitigate the likelihood of catastrophic incidents. Given the critical role of natural gas in the energy sector and the potential consequences of plant explosions, comprehensive safety measures and risk management strategies are essential to safeguarding both personnel and surrounding communities.

Chemical Plant Explosion

A chemical plant represents a vital component of industrial infrastructure focused on the large-scale manufacturing or processing of chemicals. These facilities are designed to harness chemical or biological transformations, as well as separation techniques, to produce new materials or compounds, contributing to material wealth generation. Utilizing specialized equipment, units, and advanced technology, chemical plants facilitate the synthesis of diverse chemical products essential for various industries ranging from pharmaceuticals to agriculture and beyond. The overarching objective of a chemical plant is to efficiently and safely convert raw materials into valuable end products through controlled chemical reactions and processes.

Despite stringent safety protocols and technological advancements, chemical plant explosions can occur due to a multitude of factors. Common triggers include equipment failures, such as leaks or malfunctions in vessels or piping systems, which can lead to the release of hazardous materials. Human error, often stemming from inadequate training or lapses in safety procedures, also poses significant risks within these complex industrial environments. Moreover, factors such as impure chemicals, corrosion, the presence of combustible dust, contaminated water, or safety violations can further exacerbate the potential for explosions. Given the potential consequences on both human life and the environment, chemical plants prioritize robust safety measures, continual risk assessment, and adherence to strict regulatory standards to mitigate the likelihood of catastrophic incidents.

Industrial Explosion

Industrial plants serve as vital hubs for processing raw materials into a diverse array of finished goods essential for everyday life. These facilities, dispersed across the globe, encompass a broad spectrum of industries, including food and beverage, chemicals, metals, textiles, electronics, and oil and gas. Each type of industrial plant operates distinct processes and utilizes specialized equipment tailored to its specific manufacturing requirements. Whether it’s fermenting grains into beer, refining crude oil into gasoline, or weaving fibers into textiles, industrial plants play a pivotal role in driving economic activity and meeting consumer demand for a multitude of products.

However, industrial plant explosions pose significant risks due to various factors. These can include equipment failures, such as malfunctioning machinery or structural weaknesses in vessels or piping systems, which may lead to leaks or ruptures. Human error, stemming from inadequate training or lapses in safety protocols, also contributes to the potential for accidents. Additionally, issues like the use of impure chemicals, corrosion, accumulation of combustible dust, contamination of water sources, or safety violations further heighten the risk of explosions. Given the potential for catastrophic consequences on human lives and the environment, industrial plants must prioritize rigorous safety measures, ongoing training, and adherence to regulatory standards to mitigate the likelihood of such incidents.

If you or someone you know has suffered from a plant explosion, call our plant explosion lawyers today at (281) 801-5617. Your initial consultation is completely free and entirely confidential.





  • The Kuraray America Plant Explosion

    On May 19, 2018, the Kuraray America Plant in Pasadena, Texas, experienced a devastating explosion that had far-reaching consequences for both the facility and the surrounding area. The explosion occurred in a polyvinyl alcohol production unit and led to a massive fire that raged for several hours. Fortunately, no fatalities were reported, but the incident resulted in 21 people suffering injuries, including some severe burns. The blast also caused significant damage to the plant, with debris scattered across the site and the surrounding neighborhood.

    Investigations into the incident revealed that a combination of factors, including equipment failure and inadequate safety procedures, contributed to the explosion. In the aftermath, the company committed to improving its safety protocols and making necessary upgrades to prevent similar accidents in the future.

  • The ExxonMobil Olefins Chemical Plant Explosion

    On July 31, 2019, a catastrophic explosion occurred at the ExxonMobil Olefins Chemical Plant in Baytown, Texas, sending shockwaves through the industrial and local communities. The explosion resulted in a significant fire and forced the plant to shut down, affecting the production of chemicals and causing concerns about air quality. While no fatalities were reported, 37 people sustained injuries, with one person being hospitalized.

    The ExxonMobil Olefins Chemical Plant explosion highlighted the ongoing challenges and risks associated with the petrochemical industry, particularly the need for robust safety measures and equipment maintenance. It also raised concerns about the potential environmental and health impacts of such incidents in heavily industrialized regions.

  • The Phillips 66 Chemical Plant Explosion

    On October 23, 1989, the Phillips Disaster struck the Houston Ship Channel in Pasadena, Texas, when a series of explosions and fires erupted at the Phillips 66 chemical plant, resulting in the deaths of 23 workers and injuring over 130 others. The incident occurred during routine maintenance when a flammable hydrocarbon mixture escaped from a pipe, ignited, and triggered a chain reaction of explosions and fires that engulfed the facility. This disaster sent shockwaves through the community and the petrochemical industry, prompting extensive investigations and leading to significant changes in safety regulations and procedures.

    The Phillips Disaster exposed serious safety shortcomings within the chemical industry, including inadequate emergency response plans, insufficient training, and outdated equipment. As a result of the explosion, safety regulations and practices in the petrochemical sector were reevaluated and enhanced to prevent similar disasters in the future.

  • Phillips 66 Wood River Refinery Fire

    On February 10, 2019, a fire erupted in the Distilling Unit #2 at the Phillips 66 Wood River Refinery during the startup phase following a scheduled maintenance outage. The incident occurred due to an operational error when operators mistakenly opened the wrong valve, directing hydrocarbons into a heat exchanger that should have been bypassed. As a result, liquid hydrocarbons entered the exchanger’s shell side, causing an over-pressurization that released hydrocarbons through an open pipe. These hydrocarbons subsequently sprayed onto the exchanger platform structure, encountering an ignition source, leading to a fire that lasted approximately 50 minutes. One contract worker was injured in the fire.

  • The Texas City Refinery Explosion

    On March 23, 2005, a catastrophic explosion at the Texas City Refinery, owned by BP (British Petroleum), shocked the nation and resulted in significant loss of life and property. The explosion occurred when a hydrocarbon vapor cloud ignited, causing a massive blast that left 15 people dead and more than 180 others injured. The Texas City Refinery explosion ranks as one of the deadliest industrial accidents in U.S. history.

    The explosion was the result of a series of failures and safety lapses within the refinery, including inadequate maintenance, faulty equipment, and a flawed safety culture. Investigations revealed that several warning signs of a potential disaster had been ignored or overlooked. The explosion not only had devastating human consequences but also caused extensive damage to the facility and surrounding areas, with debris scattered over a wide radius. This tragic event prompted a reevaluation of safety practices within the petrochemical industry and emphasized the critical importance of proper maintenance, training, and oversight to prevent such disasters in the future.

  • The West, Texas Fertilizer Plant Explosion

    On April 17, 2013, a devastating explosion at the West Fertilizer Co. in the rural town of West, Texas, left 15 people dead, over 200 injured, and hundreds of homes reduced to rubble. Federal investigators determined this tragic incident was the result of criminal activity.

    The force of the explosion was so immense that it registered as a magnitude-2.1 earthquake. A 93-foot-wide crater scarred the site of the fertilizer plant, where hazardous chemicals, including ammonium nitrate, were stored. The blast flattened the farming community, leaving around 2,800 residents in shock as their homes turned to rubble. Tragically, ten first responders and two volunteers were among those killed while battling the initial blaze.

  • The Phillips K-Resin Plant Explosion

    On March 27, 2000, tragedy struck at Phillips Petroleum’s Houston Chemical Complex in Pasadena, Texas, when an explosion and fire at the K-Resin facility resulted in one fatality and 71 injuries. The explosion occurred in a tank undergoing cleaning. The tank lacked pressure and temperature gauges that could have alerted workers.

    Following a six-month investigation, the Occupational Safety and Health Administration (OSHA) attributed the explosion to a failure to train workers properly. OSHA proposed $2.5 million in penalties for 50 alleged safety standard violations at the facility. Rodney Gott, a supervisor who had previously survived the Phillips Disaster of 1989, tragically lost his life in the incident.

  • The Imperial Sugar Refinery Explosion

    On February 7, 2008, a sugar dust explosion at the Imperial Sugar refinery in Port Wentworth, Georgia, claimed 14 lives and left 38 people injured. The U.S. Chemical Safety Board’s report, released in September 2009, deemed the explosion “entirely preventable.”

    The explosion, fueled by a massive accumulation of combustible sugar dust, originated in the packaging facility at the center of the refinery. The blast caused extensive damage, turning the structure into a maze of twisted metal. The refinery’s fire suppression system was ineffective, leading to a challenging firefighting operation.

    The incident was not unforeseen, as dust explosions had contributed to fatal incidents just five years earlier. Understanding the dynamics of dust explosions is important, considering the broad range of industries susceptible to such disasters.

  • The Dupont La Porte Chemical Facility Toxic Chemical Release

    On November 15, 2014, a tragic incident occurred at the DuPont La Porte Chemical Facility in La Porte, Texas, when 24,000 pounds of methyl mercaptan were unintentionally released from vent piping during startup and troubleshooting operations at an insecticide production plant. The release of methyl mercaptan proved fatal, taking the lives of four employees and causing injuries to two additional employees.

    The incident stemmed from a shutdown of the DuPont Lannate process on November 10, during which a portion of the methyl mercaptan piping in the reaction section became obstructed due to the formation of a solid hydrate. Over several days, plant personnel engaged in troubleshooting efforts and eventually identified and dislodged the plug using hot water on the outside of the piping. As part of the troubleshooting process, plant personnel opened valves from the mercaptan piping to the waste gas vent header to relieve pressure. Unfortunately, the vent header provided an open pathway into an interior building through drain lines, allowing the released methyl mercaptan liquids to enter the building. This incapacitated multiple plant personnel who were troubleshooting the issue and responding to alarms, leading to injuries and fatalities.

  • The Kleen Energy Natural Gas Explosion

    On Sunday, February 7, 2010, a catastrophic natural gas explosion rocked the Kleen Energy power plant, which was under construction in Middletown, Connecticut, resulting in a tragic loss of six lives and leaving more than 50 individuals injured. The incident occurred during the commissioning and startup phase of the Kleen Energy project while workers were engaged in the planned cleaning of fuel gas piping. Specifically, they were conducting a procedure known as a “gas blow,” which involved forcing natural gas through the piping at high pressure and volume to remove debris. Unfortunately, during this process, the natural gas and debris were released directly into the atmosphere.

    The Kleen Energy construction site used natural gas at an approximate pressure of 650 pounds per square inch gauge (psig), and a total of 15 natural gas blows were performed intermittently over approximately four hours through open-ended pipes located less than 20 feet off the ground, adjacent to the south wall of the main power generation building.

  • ConAgra Foods Plant Explosion

    On June 9, 2009, a tragic explosion occurred at the ConAgra Foods plant during the installation of an industrial water heater by a contractor from Energy Systems Analysts (ESA). The ESA worker attempted to purge air from a three-inch natural gas supply pipe for the heater, using natural gas for the process. As per ESA’s standard practices, the purged gases were vented into a utility room equipped with a ventilation fan. Struggling to light the heater, the workers continued purging the gas line for over two and a half hours. Plant personnel were aware of this indoor purging and relied on their sense of smell to detect any potential gas buildups.

    The explosion resulted in significant damage to approximately 100,000 square feet of the facility, mainly in the southern part where packing operations were conducted. The blast also triggered a leak from the plant’s refrigeration system, releasing approximately 18,000 pounds of ammonia.

    Tragically, four workers lost their lives, including a member of ConAgra’s safety team who heroically attempted to rescue a co-worker and was killed by falling debris. Additionally, 71 people were hospitalized with injuries, including three firefighters who were exposed to ammonia during the incident.

    The LyondellBasell La Porte Fatal Chemical Release

    On July 27, 2021, a tragic chemical release occurred at the LyondellBasell La Porte Complex in La Porte, Texas, resulting in the loss of two lives and injuries to several workers.

    Three contract workers employed by Turn2 Specialty Companies were tasked with removing an actuator from a plug valve within the site’s acetic acid unit to use the valve as an energy isolation device for a pipe spool repair job. During the process, the workers removed pressure-retaining components of the valve, causing the plug to be ejected from the valve body. This resulted in the sudden release of approximately 164,000 pounds of acetic acid mixture, spraying all three contract workers with the corrosive substance.

    Tragically, two of the workers suffered fatal injuries due to chemical burns and toxic inhalation resulting from exposure to acetic acid and methyl iodide. Additionally, the third Turn2 worker and a LyondellBasell responder sustained serious injuries, while 29 other personnel were transported to medical facilities for evaluation and treatment.

  • D.D. Williamson Vessel Explosion

    On April 11, 2003, a tragic vessel explosion occurred at the D. D. Williamson & Co., Inc. (DDW) plant in Louisville, Kentucky, claiming the life of one operator. The explosion caused significant damage to the facility’s western end and caused the release of 26,000 pounds of aqua ammonia, prompting the evacuation of around 26 residents and requiring 1,500 people to shelter in place.

    The vessel was used for the production of food-grade caramel coloring. This tank, heated with steam and pressurized with air, operated manually. Operators relied on their experience and local temperature and pressure indicators to ensure that the filling, heating, and material transfer processes remained within safe operating limits.

  • Chemical Explosion at First Chemical Corp.

    On October 13, 2002, an explosion rocked the First Chemical Corporation (FCC) facility in Pascagoula, Mississippi. The explosion was caused by steam leaking through manual valves, inadvertently heating mononitrotoluene within a shutdown distillation column. With approximately 1,200 gallons of MNT present, decomposition occurred over several days, causing a runaway reaction and subsequent explosion. Debris from the blast ignited a fire in an MNT storage tank, burning for nearly three hours, alongside multiple smaller fires both onsite and offsite.

  • Kaltech Industries Explosion – New York

    On April 25, 2002, an explosion occurred at Kaltech Industries Group, Inc., a sign manufacturer located in New York City’s Chelsea district. While consolidating hazardous waste from smaller containers into larger drums, an explosion and subsequent fire erupted, causing injuries to at least 36 individuals, including members of the public and six firefighters.

  • Vapor Cloud Fire at BLSR Operating Ltd.

    On January 13, 2003, a plant explosion occurred at the BLSR Operating, Ltd. facility in Rosharon, Texas. At around 4:30 pm, a vapor cloud ignited, causing an explosion that resulted in the deaths of two BLSR employees and serious burns to three others, including two T&L Environmental Services, Inc. truck drivers who had just completed a delivery. One of the truck drivers died from his injuries.Ā 

    The explosion was triggered by the release of hydrocarbon vapor during the unloading of gas condensate storage tank waste, known as BS&W, from two vacuum trucks into a collection pit.

  • DPC Enterprises Festus Chlorine Spill

    On August 14, 2002, DPC Enterprises suffered a chlorine gas leak from a railroad tank car during unloading.Ā  The leak resulted in the release of 48,000 pounds of chlorine gas over a three-hour period. Fortunately, prevailing winds dispersed most of the toxic plume away from residential zones, though evacuations were still necessary.Ā 

    The incident led to 63 community members seeking hospital care for respiratory issues, with three requiring overnight stays.

  • Third Coast Industries Facility Petroleum FireĀ Ā 

    On May 1, 2002, a fire broke out at the Third Coast Industries facility in Friendswood, an unincorporated part of Brazoria County, Texas. The facility, which specialized in blending and packaging various types of oils and lubricants, was not equipped with adequate fire prevention.Ā  Despite the prompt response of firefighters, the facility lacked the resources to combat and contain the blaze. The fire resulted in the destruction of the facility, the loss of 1.2 million gallons of flammable liquids, and led to the evacuation of 100 local residents.

  • Georgia-Pacific Corp. Hydrogen Sulfide Leak

    On January 16, 2002, a dangerous leak of hydrogen sulfide gas occurred at the Georgia-Pacific Naheola mill in Pennington, Alabama, from a sewer manway. The leak exposed several people to the highly toxic gas. Tragically, two contractors from Burkes Construction, Inc., lost their lives, and eight others were injured, including seven Burkes Construction employees and one employee from Davison Transport, Inc. Even the paramedics from Choctaw County, who transported the victims to hospitals, reported symptoms consistent with exposure to hydrogen sulfide gas.

  • Motiva Enterprises Sulfuric Acid Tank Explosion

    On July 17, 2001, a devastating explosion rocked the Motiva Enterprises LLC Delaware City Refinery in Delaware City, Delaware. The explosion occurred while a team of Washington Group International contractors was conducting repairs on a catwalk grating within a sulfuric acid storage tank farm. A spark generated during their work ignited flammable vapors from one of the tanks, causing the tank to violently detach from its base and spill its contents. The event led to the death of Jeffrey Davis, a boilermaker working with WGI. The incident also resulted in injuries to eight other individuals.

  • BP Amoco Thermal Breakdown Explosion

    On March 13, 2001, a tragic incident at the BP Amoco Polymers plant in Augusta, Georgia, left three people dead. The catastrophic event unfolded when the partially loosened cover of a pressurized vessel was forcefully ejected, releasing hot plastic. This sudden release also caused nearby tubing to rupture, leading to the spillage of hot fluid which then ignited, resulting in a fire.

  • Concept Sciences Hydroxylamine Explosion

    On February 19, 1999, a vessel containing a large amount of hydroxylamine exploded at the Concept Sciences chemical plant in Allentown, Pennsylvania. The explosion happened while employees were conducting the first commercial distillation of an HA and potassium sulfate solution at CSI’s new facility. Following the completion of the distillation process, the HA underwent explosive decomposition, likely triggered by its high concentration and temperature within the process tank and pipes.

    The explosion resulted in the death of four CSI employees and a manager from a neighboring business. Additionally, two CSI employees sustained moderate to serious injuries but survived. The blast also injured four individuals in adjacent buildings, and during the emergency response, six firefighters and two security guards incurred minor injuries.

  • Bethlehem Steel Corp. Gas FireĀ 

    On February 2, 2001, a fire broke out at the Bethlehem Steel Corporation’s mill in Chesterton, Indiana.Ā  The fire occurred when workers removed a slip blind from a cracked valve, causing a flammable liquid to escape and catch fire. The incident claimed the lives of a millwright from Bethlehem Steel and a contractor supervisor. Four more people were injured.

  • Tosco Avon Refinery Petroleum Naphtha FireĀ 

    On February 23, 1999, a fire broke out at Tosco Corporation’s Avon refinery in Martinez, California. The fire unfolded when workers were replacing pipes on a 150-foot fractionator tower without shutting down the processing unit. Naphtha, a highly flammable liquid, leaked onto the hot equipment and caught fire, engulfing five workers at various levels on the tower. Four people were killed, and one was seriously injured.

Common Injuries Resulting from Explosions

Explosions can occur in refineries, plants, and anywhere natural gas or hydrocarbons are stored, processed, transported, or used. Every year, explosions kill and injure thousands of men and women, both in and out of the workplace. Explosions, fires, and chemical release accidents are preventable. The injuries or deaths from these accidents are usually due to negligent acts and omissions of the premises owner and contractors, as well as Occupational Safety and Health Administration (OSHA) violations. Many times, the guilty party has a history of OSHA violations or a reputation for being in a dangerous place to work.

Some of these most common plant explosion injuries include:

  • Death
  • Burn Injuries
  • Catastrophic injuries
  • Post-traumatic stress/anguish

Plant explosion injuries often lead to many challenges for workers before they can even think of getting back to work. These roadblocks can include future medical expenses, disability (permanent or temporary), disfigurement, and rehabilitation.

The highly skilled Houston plant explosion attorneys at The Ammons Law Firm have the experience and resources to hold companies that cause explosions fully accountable.

Proving Liability in Explosion Cases

Determining who is at fault in a claim of negligence against someone who has caused an explosion is a complicated issue, typically requiring years of experience by lawyers with the resources to deconstruct the steps leading to an accident. Our plant explosion lawyers start this process by first establishing a duty of careā€”in other words, determining which person or entity is ultimately responsible for making sure no one is harmed while work is being done.

Once a plaintiff has established the existence of a duty of care, they must show the defendant did not fulfill that duty. Generally, a duty is considered breached if the defendant failed to act or acted in a way that caused the accident. Then, the workplace accident attorney must show causation. This means the plaintiff must not only prove the existence of a duty and breach of that duty but also that the breach of duty caused the injuries complained of. This means establishing a ā€œlinkā€ between the defendantā€™s actions and the resulting injury.

Finally, if duty and causation have been proven, the plaintiff must also prove that he or she suffered damages as a result of the defendantā€™s negligence. Damages can include lost wages and medical costs, but also pain and suffering and loss of companionship. Without damages, there can be no claim.

Our Recent Plant Explosion Verdicts

ā€œWe recently secured a record-setting verdict for the family of a client killed in Hood County, Texas,ā€ says Rob Ammons of The Ammons Law Firm. ā€œAn operator was working at a natural gas plant. The plant had what is called a hot oil heater. The hot oil heater had been improperly installed and had not been properly engineered. While the operator was using this heater, actually trying to light it, there was an explosion, resulting in his death.ā€

Rob Ammons and his team of plant explosion lawyers are committed to holding rule breakers responsible when they hurt or kill members of the community, as well as setting safety standards to prevent such accidents from occurring in the future.

Contact The Industrial & Chemical Plant Injury Attorneys Today

If you were injured or a loved one was killed in a plant explosion or accident, you deserve justice. Our team of plant explosion attorneys will answer your questions and get you the justice you deserve.

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